Bonded panels for construction projects

Bonded panels present a cutting-edge solution in sheet metal fabrication, offering unparalleled strength and customisation possibilities. Particularly popular in the manufacture of portable buildings due to their versatility and low manufacturing costs, bonded panels serve as a cornerstone for a wide range of applications across various industries. Our team uses the very best materials, enabling Barrass to supply strong and low maintenance bonded panels to the UK’s wide-ranging construction sector.

What are bonded panels?

Bonded panels, also known as composite panels or sandwich panels, consist of two or more layers of material bonded together to create a single, integrated structure. This bonding process results in a strong, lightweight panel with exceptional structural integrity. Bonded panels offer numerous benefits to the construction sector, including strength, durability, versatility, customisation and corrosion resistance, plus they can also incorporate insulation materials that maximise a structure’s energy efficiency.

Bonded panels are very cost-effective

Despite their advanced construction and performance capabilities, bonded panels offer excellent value for money compared to traditional construction materials. Their lightweight nature reduces transportation and installation costs, while their durability and longevity result in lower maintenance expenses over time.

Thanks to Barrass Hull Limited being in operation since 1978, we’ve also streamlined our manufacturing processes whilst maximising product quality, which means we can supply your custom-made bonded panels very quickly.

Custom panels for a wide range of buildings

As businesses and public sector organisations increasingly recognise the many advantages of modular buildings, the sector is busier than ever and in need of a dependable supply of suitable and top-quality bonded panels.

Our bonded panels are generally made by bonding steel to Far Eastern Plywood, but we can also bond to plasterboard, fire protection board and insulation board. We can also cut your panels in any size and to your exact specifications, so all you need to do is get in touch and start the conversation.

The applications of bonded panels

As well as being used in the construction sector for wall cladding, roofing and partitioning, which help to create efficient, high-performance building envelopes, bonded panels have applications across many other sectors:

Transportation

Bonded panels are used in the manufacture of all types of vehicles, including buses, trains, trucks and recreational vehicles. They offer significant weight savings compared to traditional materials, which contributes to fuel efficiency and reduces carbon emissions whilst maintaining structural strength and safety.

Aerospace and aviation

Bonded panels play a critical role in the manufacturing of airborne vehicles, where lightweight materials are essential for achieving fuel efficiency and performance. They are widely used in aircraft interiors, fuselage panels, wings and other structural components, providing a combination of strength, stiffness and weight savings.

Industrial equipment

Bonded panels can be found in all kinds of industrial equipment and machinery, as they offer superior strength, corrosion resistance and thermal insulation properties. They can be customised to meet specific performance requirements, making them suitable for a wide range of applications in manufacturing, processing, and materials handling.

Retail and commercial displays

Bonded panels are increasingly used in retail and commercial environments in the form of product displays, exhibition stands and signage. This is because they’re very light, highly customisable, and offer the ability to create eye-catching, visually appealing structures. This versatility in design and branding allows businesses to showcase their products and services in a unique and impactful way.